Fluid Bed Dryer – Leading Manufacturer in Mumbai, Maharashtra, India for High-Performance Drying Solutions
Top Fluid Bed Dryer Manufacturer in Mumbai, Maharashtra – Advanced Fluidized Bed Drying Technology for Efficient Powder & Granule Drying
Our Fluid Bed Dryer is a high-performance drying solution designed for the pharmaceutical, food, chemical, and agrochemical industries. Engineered for fast, uniform, and energy-efficient drying, our fluidized bed dryer ensures optimal heat transfer and moisture removal, making it ideal for drying powders, granules, and crystalline materials.
Using advanced fluid bed technology, hot air is passed through the material, ensuring consistent drying while preventing material degradation. With precise airflow and temperature control, our fluidized bed dryer provides a cost-effective and eco-friendly drying solution that maximizes productivity and reduces operational costs.
Our Fluid Bed Dryer is designed to comply with cGMP standards, offering flexibility for both batch and continuous drying operations. Whether you're dealing with heat-sensitive materials or high-capacity production runs, our dryer guarantees superior product quality, minimal processing time, and reliable performance.
Working Principle
The material to be dried is placed in a chamber where hot air is blown upward through a perforated bed of the product, causing the particles to become suspended and "fluidized." This fluidization ensures optimal contact between the hot air and the material, allowing for fast and uniform heat transfer. The moisture in the material evaporates as the hot air passes through it, and the dried particles are continuously discharged.
A key feature of the Fluid Bed Dryer is its ability to control the airflow, temperature, and humidity, which ensures consistent drying throughout the batch. The dried material is then collected, while the moisture-laden air is exhausted and filtered to maintain efficiency and product integrity. This results in rapid, even drying with minimal thermal degradation, making the Fluid Bed Dryer an ideal solution for high-performance industrial drying applications.
Fluid Bed Dryer Features
GMP-Compliant Design
Manufactured with SS316 contact parts, ensuring high hygiene standards and compliance with Good Manufacturing Practices (GMP).
Fast & Uniform Drying
Utilizes hot air distribution to achieve consistent and uniform drying of powders, granules, and other materials.
Energy-Efficient Operation
Designed with an optimized airflow system to minimize energy consumption while maintaining high drying efficiency.
Adjustable Drying Temperature
Operating temperature ranges between 50-80°C, allowing precise control for different drying requirements.
Pneumatic Product Discharge
Equipped with a pneumatic discharge system that reduces manual handling and improves material flow efficiency.
Automatic Process Control
PLC-based control system with an HMI interface for precise monitoring, automation, and improved process accuracy.
Explosion-Proof Design
Available with flame-proof motors and electrical components for safe operation in hazardous environments.
Integrated Air Handling System
Features HEPA filtration for dust-free processing, ensuring a contamination-free drying environment.
Anti-Static Filters
Designed with anti-static filter systems to prevent electrostatic charge buildup, enhancing operational safety.
Scalability Options
Available in R&D, pilot-scale, and full-scale production models to meet different industry needs.
Fluid Bed Dryer - Technical Specifications
| Model | PE-5 | PE-30 | PE-60 | PE-120 | PE-150 | PE-200 | PE-250 | PE-300 | PE-500 |
|---|---|---|---|---|---|---|---|---|---|
| Container Volume (Lts) | 12 | 90 | 210 | 430 | 530 | 650 | 820 | 900 | 1750 |
| Batch Capacity (Kg) | 3-5 | 30-40 | 60-75 | 120-130 | 150-160 | 200-225 | 250-280 | 300-325 | 500-550 |
| Drying Temperature (°C) | 50-80 | ||||||||
| Motor Power (H.P.) | 2 | 7.5 | 10 | 20 | 20 | 25 | 30 | 30 | 60 |
| Electrical Heating Load (If Required) | 6 | 18 | 36 | 54 | Electrical Heating Not Recommended | ||||
| Approx. Steam Consumption (Kg/Hr) | - | 143 | 195 | 260 | 300 | 335 | 425 | 550 | 760 |
Application of Fluid Bed Dryer
Pharmaceuticals
Used for drying granules, powders, and other pharmaceutical products.
Food & Beverage
Drying of food products like spices, tea, and powdered ingredients.
Chemicals
Drying of chemicals and fine powders in chemical industries.
Agriculture
Drying of seeds, fertilizers, and agricultural chemicals.
Cosmetics
Used for drying cosmetic powders and ingredients in product manufacturing.
