Reactors – Leading Manufacturer in Mumbai, Maharashtra, India for High-Performance Chemical Reactors
Top Reactor Manufacturer in Mumbai, Maharashtra – Advanced Chemical Reactors for Industrial Applications
Our Reactors are designed to meet the highest standards in industrial processing, providing efficient and reliable chemical reactions in industries such as pharmaceutical, chemical, petrochemical, food processing, and wastewater treatment. Built with advanced technology, our chemical reactors ensure superior performance, optimized reactions, and enhanced product quality.
The Reactors are equipped with state-of-the-art features that enhance mixing, heat transfer, and pressure control. Designed for both batch and continuous operations, they are ideal for a wide range of processes, including polymerization, hydrogenation, fermentation, and neutralization, providing versatility across different industrial sectors.
Engineered for industrial use, our Reactors offer high efficiency, durability, and easy maintenance. Customizable sizes and configurations are available to meet the specific requirements of your processes, making them perfect for the pharmaceutical, chemical, petrochemical, food processing, and wastewater treatment industries where precision, safety, and operational efficiency are essential.
Working Principle
The raw materials are introduced into the reactor, where controlled heating, cooling, and agitation facilitate the desired chemical reaction. The internal baffles and agitators ensure uniform distribution of reactants, preventing hotspots and improving reaction consistency. Temperature and pressure are carefully regulated to achieve optimal process efficiency.
Once the reaction is complete, the final product is discharged through a designated outlet. The reactor’s design minimizes contamination, enhances safety, and ensures repeatable, high-quality output, making it an essential tool for precision chemical processing.
Reactor Features
GMP-Compliant Construction
Manufactured according to Good Manufacturing Practices (GMP), ensuring optimal safety, hygiene, and quality standards for pharmaceutical and food industries.
High-Grade Stainless Steel Construction
Made with SS304 or SS316 stainless steel for superior corrosion resistance and durability, compliant with industry regulations.
Customizable Stirring Mechanisms
Equipped with adjustable anchor, turbine, or propeller stirrers, allowing precise mixing based on the material and reaction type.
Multiple Heating/Cooling Options
Can be designed with jacketed, limpet coil, or internal coil systems to provide uniform temperature control throughout the reaction.
Variable Speed Drive System
Offers variable speed control for precise agitation, ensuring optimal reaction conditions for different processes.
Efficient Temperature and Pressure Control
Includes advanced temperature and pressure monitoring systems, ensuring safe and efficient reaction processes under controlled conditions.
Technical Specifications – Reactor
| Specification | R-50 | R-100 | R-150 | R-200 | R-250 | R-500 |
|---|---|---|---|---|---|---|
| Reactor Volume (L) | 50 | 100 | 150 | 200 | 250 | 500 |
| Heating Power (KW) | 4.0 | 8.0 | 12.0 | 16.0 | 20.0 | 40.0 |
| Cooling Capacity (KW) | 2.0 | 4.0 | 6.0 | 8.0 | 10.0 | 20.0 |
| Agitation Speed (RPM) | 0-100 | 0-100 | 0-80 | 0-80 | 0-60 | 0-50 |
| Material of Construction | SS304 | SS304 | SS316 | SS316 | SS316 | SS316 |
| Pressure Rating (Bar) | 10 | 10 | 12 | 12 | 12 | 15 |
| Drive Motor (HP) | 1.5 | 2.0 | 3.0 | 5.0 | 7.5 | 15.0 |
Application of Reactors
Pharmaceuticals
Used for chemical reactions in the production of drugs, including mixing, heating, and chemical synthesis of active pharmaceutical ingredients (APIs).
Food & Beverage
Used for fermentation, pasteurization, and chemical reactions in the production of beverages, dairy products, and food ingredients.
Chemicals
Used for a variety of chemical processes like polymerization, oxidation, and hydrogenation in the chemical manufacturing sector.
Cosmetics
Used in the production of cosmetic emulsions, lotions, creams, and other beauty products involving chemical reactions and mixing.
Agriculture
Used for the production of bio-based fertilizers, pesticides, and other agricultural products through chemical processes like fermentation or synthesis.
Oil & Gas
Used for refining crude oil, producing petrochemicals, and other chemical reactions involved in the transformation of raw petroleum into usable products.
