Octagonal Blender – Leading Manufacturer in Mumbai, Maharashtra, India for Efficient Powder Blending
Top Octagonal Blender Manufacturer in Mumbai, Maharashtra – Advanced Blending Technology for Uniform Mixing
Our Octagonal Blender is a highly efficient blending solution designed for uniform mixing of dry powders and granules in industries such as pharmaceutical, chemical, food, and cosmetic manufacturing. Featuring an innovative octagonal shape, this blender ensures effective blending, reducing blending time and ensuring consistent product quality.
The Octagonal Blender utilizes a unique blending action that ensures optimal product homogeneity while minimizing material degradation. Its rotating octagonal shape allows materials to be gently tumbled, promoting uniform mixing without the application of heat or shear forces, making it ideal for sensitive materials.
Designed for industrial applications, our Octagonal Blender offers high capacity, low maintenance, and energy efficiency. Customizable options are available to meet specific needs, making it the perfect solution for batch mixing in industries where precision and reliability are critical, including the pharmaceutical, chemical, food, and cosmetic industries.
Working Principle
The material is loaded into the blender, where the octagonal shape and controlled tumbling motion facilitate smooth and uniform mixing. The slow rotation prevents particle degradation while ensuring even distribution of ingredients. The blending process continues for a set duration, after which the material is discharged through a specially designed outlet for easy and contamination-free transfer.
The Octagonal Blender’s design minimizes product loss and enhances batch consistency, making it an essential tool for precision mixing with optimal efficiency.
Octagonal Blender Features
GMP-Compliant SS316 Contact Parts
All contact parts are made from SS 316, adhering to GMP standards, ensuring durability and hygiene for pharmaceutical and food applications.
Zero Retention Design
Features a zero retention design, ensuring that no product is left behind in the system, reducing waste and improving efficiency.
Bump-less Rotation
Specially designed transmission chain sprockets ensure bump-less rotation, resulting in smooth and consistent mixing throughout the process.
Enhanced Mixing with Baffles
The central shaft is equipped with baffles to enhance the mixing process, ensuring uniform blending of materials.
High-Quality Internal and External Finish
The internal finish is conforming to 220 to 320 grits, while the external finish is a 180-grit matte finish, providing a smooth surface for easy cleaning and maintenance.
Efficient Discharge System
Equipped with a butterfly valve for efficient discharge. Pneumatic discharge can be provided as an optional feature for increased convenience.
Safety Guards with Limit Switch
Safety guards are provided with a limit switch, interlocked to the motor, ensuring safe operation by preventing accidental access during operation.
Optional Accessories/Attachments
Includes optional accessories such as flame-proof construction, VFD for speed control, and charging drum arrangements with mechanical/hydraulic trolleys for easy material handling.
Quick & Efficient Mixing
Designed for quick and efficient mixing of powders, particulates, and granular materials, providing a homogeneous blend with gentle tumbling action.
Easy Charging of Materials
Materials can be easily charged through SS bins, streamlining the charging process and minimizing handling time.
Wide Capacity Range
Available in a wide capacity range from 5 liters to 4000 liters, catering to different production scales, from small batches to large-scale production.
cGMP Model with Documentation
Built as a cGMP model with full documentation (IQ, DQ, PQ, OQ) to ensure regulatory compliance and quality assurance.
Technical Specifications
| Model | OCTA-10 | OCTA-30 | OCTA-50 | OCTA-100 | OCTA-200 | OCTA-300 | OCTA-400 | OCTA-600 | OCTA-750 | OCTA-1000 | OCTA-1250 | OCTA-1500 |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Gross Volume in Ltrs | 10 | 30 | 50 | 100 | 200 | 300 | 400 | 600 | 750 | 1000 | 1250 | 1500 |
| Working Volume in Ltrs | 7 | 22 | 35 | 70 | 140 | 210 | 270 | 415 | 520 | 700 | 850 | 1050 |
| Motor (HP) | 0.5 | 0.5 | 1.0 | 1.0 | 1.0 | 1.5 | 2.0 | 2.0 | 2.0 | 3.0 | 5.0 | 5.0 |
| Gear Box | 1 ¾" | 1 ¾" | 2 ¼" | 2 ¼" | 2 ¼" | 3" | 3" | 3 ½" | 3 ½" | 4" | 4" | 5" |
| Model | OCTA-2000 | OCTA-2500 | OCTA-3000 |
|---|---|---|---|
| Gross Volume in Ltrs | 2000 | 2500 | 3000 |
| Working Volume in Ltrs | 1400 | 1800 | 2200 |
| Motor (HP) | 7.5 | 10.0 | 12.5 |
| Gear Box | 6” | 6” | 7” |
Application of Octagonal Blender
Pharmaceuticals
Used for blending powders, granules, and active ingredients in the production of tablets, capsules, and other pharmaceutical products.
Food & Beverage
Used for blending dry ingredients like flour, spices, sugar, and flavorings in food processing, ensuring consistent quality in products.
Chemicals
Used for mixing chemical powders, pigments, and other materials to create homogeneous blends for further processing in chemical manufacturing.
Agriculture
Used for blending fertilizers, pesticides, and other agricultural products to ensure uniform distribution of active ingredients.
Cosmetics
Used for blending cosmetic ingredients such as pigments, powders, and emulsions for products like creams, lotions, and make-up
Plastics
Used in the blending of resins, additives, and other powders in the plastic industry, ensuring uniformity before processing into plastic products.
